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Harvesting Corn Fields with Moldy Leaves and Stubble

Dark Dust Clouds during Harvest: There have been reports of huge dust clouds blowing up behind combines during harvest. It is certainly not uncommon to see dust during harvest as fragments of dead, dry plant parts and soil particles are usually suspended into the air as the combine drives though the field. However, the concern this year is that the dust seems excessive and particularly darker in color than usual. One possible explanation for this could be the fact that leaves in several corn fields died prematurely as a result of mid- to late-season diseases such as tar spot, gray leaf spot, and particularly, northern corn leaf blight. These leaves were then exposed to wet, humid conditions which caused them to produce lots and lots of fungal spores. For instance, under wet conditions, northern corn leaf blight lesions produce large amounts of dark-colored spore that are easily suspended in the air once the plants are disturbed by the combine. In addition, saprophytic fungi such as Alternaria, which also produce dark-colored spores, may also grow on dead plant tissue exposed to wet, humid late-season conditions, adding to the amount of dark particles in the dust cloud during harvest.       

Respiratory Alert – Harvesting fields with dry, moldy leaves may expose farmers to dust. Dust in grain harvested from fields that were severely affected by foliar disease contain a mixture of tiny pieces of diseased leaves and fungal spores, all of which may cause irritation and allergic reactions. Breathing dust can have adverse effects on the human respiratory system. For field with ear rots, dust (pieces of moldy cobs and husks) may also be contaminated with mycotoxins.

Wearing a disposable, 2-strap N95 mask (respirator) helps protect the worker from breathing in dusty, moldy and toxic substances. This type of personal protection equipment will filter out at least 95% of the dust and mold in the air. The 1-strap mask does not have this level of protection, and is basically worthless in agricultural environments.

How to wear the N95 correctly

Make sure you wear the N95 whenever working in dusty and moldy environments, especially at the grain storage and handling bins.

  • The mask should have a tight fit over your nose and mouth, and requires contact with smooth skin. Facial hair, eyeglasses and certain dental appliances can prevent the mask from making a seal around your face.
  • The N95 respirator is available in many sizes and various configurations, making sure the proper fit can be made.
  • Always use both straps to hold the mask in place and prevent air from leaking in around the edges.

How to test your respirator for proper fit

Ideally the N95 should be fit-tested for each worker. Once a fit-test is performed, the worker will know which type provides the best fit. Then before each use, perform a seal test to be sure the mask fits snugly

  • Negative pressure check: Place both hands completely over the mask and inhale sharply. The mask should pull into your face. If you feel any air leaking around your face or eyes, adjust the nosepiece and straps for a tighter fit.
  • Positive pressure check: Place both hands completely over the mask and breathe out sharply. Be sure to cover the exhalation valve if your mask is equipped with one. No air should leak out of the mask if it fits properly. If air leaks, adjust the nosepiece and straps for a tighter fit.

When to throw out the N95 mask

Consider the N95 respirator similar to the air filter in your vehicle.

  • When the mask gets clogged beyond a comfortable condition, replace it with a new mask. Likewise, if the inside of the mask becomes dirty, dispose of it.
  • Replace masks if they become wet, torn or have stretched out straps
  • N95s are made to be disposable, they cannot be cleaned or disinfected.

There are no recommendations for how many minutes or hours a mask will last in agricultural environments. A face mask filter is rated to absorb a total mass of 200mg, however on the farm, the time to reach this level is not known. Each respirator will be affected by personal hygiene, breathing resistance and density of the air contaminants. Each job will vary - as will the heat, humidity and other environmental conditions while performing the job.

A 2-strap N95 respirator is the best form of protection from moldy and dusty grain dust. Protect yourself and all workers exposed to grain dust during the Ohio c harvest.

Source : osu.edu

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"You realize you've got a pretty finite number of years to do this. If you ever want to try something new, you better do it."

That mindset helped Will Groeneveld take a bold turn on his Alberta grain farm. A lifelong farmer, Will had never heard of regenerative agriculture until 2018, when he attended a seminar by Kevin Elmy that shifted his worldview. What began as curiosity quickly turned into a deep exploration of how biology—not just chemistry—shapes the health of our soils, crops and ecosystems.

In this video, Will candidly reflects on his family’s farming history, how the operation evolved from a traditional mixed farm to grain-only, and how the desire to improve the land pushed him to invite livestock back into the rotation—without owning a single cow.

Today, through creative partnerships and a commitment to the five principles of regenerative agriculture, Will is reintroducing diversity, building soil health and extending living roots in the ground for as much of the year as possible. Whether it’s through intercropping, zero tillage (which he’s practiced since the 1980s) or managing forage for visiting cattle, Will’s approach is a testament to continuous learning and a willingness to challenge old norms.

Will is a participant in the Regenerative Agriculture Lab (RAL), a social innovation process bringing together producers, researchers, retailers and others to co-create a resilient regenerative agriculture system in Alberta. His story highlights both the potential and humility required to farm with nature, not against it.